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Axle Identification Chart
DANA Differentials

DANA 25/27
These Danas are indistinguishable in appearance. The military Model 25 has a
thick, cast cover, while the 27 and civilian-model 25s have a thinner cover,
will accept taller gears, and backed V-6s.
DANA 28
The alloy-case Dana 28, with a 6 5/8-inch-diameter ring gear, came in Bronco IIs
and Rangers with anything but the 4.0-liter engine. Although 4.0-liter trucks
come with Dana 35s, most of the front suspension and/or drivetrain needs to be
swapped to replace a 28.
DANA 30
The Model 30, with a 7 1/8-inch-diameter ring gear, was the standard front
differential in some 1972-75 CJ-5s and all 1975-and-later CJ-5s and CJ-7s. It is
still used in the front of Cherokees and Comanches, and will probably appear in
the front of the Grand Cherokee.
DANA 35
This axle, with a 7.56-inch ring gear, is the fronted for 4.0-liter Ford Rangers
and Explorers/Mazda Navajos. The 35C version is found in the rear of Cherokees
and Comanches.
DANA 41
The 41, which has a ring gear size similar to the Dana 44, came in early CJ-2As.
The spiders are the same as a 44's, but the carrier and gears aren't. It is
almost universally swapped out in favor of a Dana 44.
DANA 44
All domestic manufacturers have used Dana axles, and the 44, with its 8 1/2-inch
ring gear, is likely to be a step up on anything smaller than a 1/2-ton. A
narrowed 44 could be the hot ticket for vehicles smaller than a full-size
sport-utility. It was standard under the front of pre-1976 Chevy Blazers and
1/2-tons, solid front-axled F-150s and Broncos, and Jeep J-10/J-20s and Grand
Wagoneers.
DANA 44-IF
The Ford-version Dana 44 Twin-Traction-Beam setup is similar to other 44s (ring
gear diameters are identical), but there are no axle tubes and the "cover" is
actually the suspension arm. It's standard in the front of any TTB-equipped Ford
except the F-250HD, which uses a Dana 50.
DANA 60
A Dana 60 looks deceptively similar to a Dana 44, but the 60's 9 3/4-inch ring
gear diameter is a major factor in strength. It can be found in many 3/4-ton
pickup and van rear ends.
DANA 70
Almost identical in appearance to a Dana 60, the Dana 70 is standard in heavy
Dodge pickups and GM duallies. The large 10.54-inch ring gear diameter will
tolerate much torque, and is suitable for diesel power and/or big tires.
Ford Rear Differentials
FORD 7.5-INCH
The small Ford rear end, which sometimes uses a fiberglass cover, is found in
Bronco IIs and non-4.0-liter-powered Rangers. For bigger tires and/or engines,
it's usually swapped for a Ford 9-inch.
FORD 8.8-INCH
The 8.8-inch debuted in 1983 Broncos and F-150s, and is now found also in
4.0-liter Rangers and Explorers/Navajos. It is easily distinguished from a
9-inch by having a cover on the back.
FORD 9-INCH
The venerable Ford 9-inch is both readily available and strong. Later models
have bigger axle tubes and stronger housings. It was standard under 1966-88
F-150s and Broncos. It also came on many vans and the Lincoln Versailles (a
popular axle for swapping because of the Lincoln version's disc brakes with
parking brake).
FORD 10.25-INCH
Ford's biggest axle comes with semi-floating shafts in 1983-and-newer F-250s,
and as a full-floater in F-250HDs and F-350s. Applications are similar to the
big GM 14-bolt and the Dana 70.
GM Rear Differentials
GM CORPORATE 10-BOLT
The GM 10-bolt is named for the number of bolts on the cover; ring gear diameter
is 7 1/2 inches. Variations of this can be found in the rear of GM S-trucks and
some Isuzus, and in the front of S-trucks.
GM CORPORATE 10-BOLT
This 10-bolt, with a larger 8 1/2-inch ring gear diameter, replaced the Dana 44
that was used in the front of some pre-1977 GMs. It can also be found in the
back of 1983-91 1/2-tons and in the front of 1983-87 1/2-tons.
GM CORPORATE
12-BOLT
The stronger 12-bolt, with an 8 7/8-inch-diameter ring gear, can be found in
various 1964-82 GM 1/2- and 3/4-ton rearends.
GM CORPORATE 14-BOLT
The "small" GM 14-bolt has a 9 1/2-inch ring gear diameter. It was used in the
rear of 1964-and-later GM pickups, and in the rear of 1984-91 3/4-ton Suburbans.
GM CORPORATE
14-BOLT
With a 10 1/2-inch-diameter ring gear, the biggest 14-bolt GM rearend looks much
like a Dana 70, and is but a few thousandths of an inch shorter in ring gear
diameter. This axle is commonly used with big engines and/or overly large tires.
It was used under 1973-87 3/4-tons.
Miscellaneous Rear Differentials
AMC MODEL 20
Used in 1976-and-later Jeep CJs, the Model 20 rearend is both strong and weak.
An 8 3/4-inch-diameter ring gear provides strength; weaknesses are the housing
itself and the axle-to-hub retaining method. Converting to one-piece axles or
full-floaters gives this axle better stamina.
CHRYSLER 9
1/4-INCH
Mopar's 9 1/4-inch rearend can put a stop (notice the octagonal stop sign cover
shape) to rearend woes on many lesser-equipped vehicles. Chrysler has used these
since 1969, on 1/2- and 3/4-tons.
TOYOTA 7.8-INCH
Close to eight inches in ring gear diameter, this rearend has been used on
1979-and-later 4Runners and pickups. The four-cylinder turbo and 1988-and-later
V-6 models have larger side carriers and the same ring size in front.
Axle identification chart
|
Model |
Year |
Front Axle (# of
splines) |
Rear Axle (# of
splines) |
| CJ |
76-86 |
Dana 30 (27) |
AMC Model 20 |
| 86 |
Dana 30 (27) |
Dana 44 (30) |
| 72-75 |
Dana 30 (27) |
Dana 44 (30) |
| 68-71 |
Dana 27 (10) |
Dana 44 (19) |
| 64-71 |
Dana 27 (10) |
Dana 44 (10) |
| 64-69 |
Dana 27 (10) |
Dana 44 (19) |
| 45-65 |
Dana 25 (10) |
Dana 44 (10) |
| 41-48 |
Dana 25 (10) |
Dana 44 (10) |
| Wrangler |
97-98 |
|
Dana 35 (27) |
| Wrangler w/ ABS Brakes |
97-98 |
|
Dana 35 (27) |
| Wrangler |
87-96 |
Dana 30 (27) |
Dana 35 (27) |
| Wrangler w/ ABS Brakes |
93-96 |
Dana 30 (27) |
Dana 35 (27) |
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